Schneider Electric - Low voltage switchboards Quality inspection guide

 

1. Introduction to quality inspection

1.1. Justification for quality inspection 4

1.2. Quality inspection function 5

1.3. Quality inspection responsibility 5

1.4. Quality inspector’s profile 5

1.5. Necessary documents 5

1.6. Required human resources 5

1.7. Inspection diagram 6

2. Incoming delivery inspection

2.1. Justification for the incoming inspection 8

2.2. Procedures 9

3. In-process inspection

3.1. Inspection during manufacturing 10

3.2. Justification for the inspection

during the manufacturing stage 10

3.3. Process 11

3.4. Means 11

4. Final inspection

4.1. Final inspection process 12

4.2. Operating rules 13

4.3. Non-conformity treatment process 14

4.4. Conformity declaration 15

5. Summary of tasks after final inspection stage

5.1. Customer acceptance before installation 16

5.2. Installation 16

5.3. Commissioning 16

 

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IK Shock-Protection Rate

IK Shock-Protection Rate

IK-Class 

IK 00 No Shock-Protection 

IK 01 Resistance against impacts with an energy up to 0,150 J

IK 02 Resistance against impacts with an energy up to 0,200 J

IK 03 Resistance against impacts with an energy up to 0,350 J

IK 04 Resistance against impacts with an energy up to 0,500 J

IK 05 Resistance against impacts with an energy up to 0,700 J

IK 06 Resistance against impacts with an energy up to 1,00 J

IK 07 Resistance against impacts with an energy up to 2,00 J

IK 08 Resistance against impacts with an energy up to 5,00 J

IK 09 Resistance against impacts with an energy up to 10,00 J

IK 10 Resistance against impacts with an energy up to 20,00 J

Wiring Pilot Devices on a Enclosure Door

Cutting an square hole in an electrical enclosure

Glow wire testing is performed by IEC61439-1

Overview of the main verification changes (IEC 61439 vs IEC 60439)

> Design verification

 

·         Increased requirements for insulating materials and transient overvoltages withstand tests.

·         Temperature rise verification:

ü  Verification by test of each functional unit loaded alone with its rated current

ü  Clear methods for the selection of representative samples of an Assembly system to be tested

ü  Test done in 4 steps: individual functional units, main and distribution busbars, and complete

Assembly

ü  Heating resistors only allowed to simulate circuits adjacent to a circuit under test

ü  Possible verification by comparison with a tested design under strict conditions, including derating

ü  Exemption of test (calculation) only allowed up to 1600 A instead of 3150 A under strict conditions,

including a 20% derating.

·         Possible short-cricuit withstand verification by comparison with a tested design under strict

condition

·         200 operating cycles instead of 50 for locking, interlocking and withdrawable parts

·         Lifting test (from IEC 62208)

·         Corrosion resistance test for metallic parts (from IEC 62208).

 

> Routine verification

 

ü  More detailed list of the verifications

ü  More severe requirements for clearances

SCHNEIDER ELECTRIC

How to Assemble an Electrical Switchboard Technical Guide

How to Assemble an Electrical Switchboard Technical guide by Schneider Electric

DOWNLOAD :

https://electrical-engineering-portal.com/res/Guide-How-To-Assemble-A-Switchboard.pdf

IP ratings of an enclosure

Certificates & aprovals institutions

GALCO

ENCLOSURE CERTIFICATES & APPROVALS

NEMA

National Electrical Manufacturers’ Association

2101 L Street Northwest, Washington, DC 20037

NEMA Standards Publication No. 250

Enclosures for Electrical Equipment (1000 Volts Maximum)

NEMA Standards Publication No. ICS6

Enclosures for Industrial Controls and Systems

 

UL

Underwriters' Laboratories Inc.

333 Pfingsten Road, Northbrook, Il 60062

UL 50 Cabinets and Boxes

UL 508 Industrial Control Equipment

UL 870 Wireway, Auxiliary Gutter, and Associated fittings.

 

CSA

Canadian Standards Association

178 Rexdale Boulevard, Rexdale, Toronto, Ontario Canada

M9W 1R3

CSA Standard C22.2, No. 14 Industrial Control Equipment

for Use in Ordinary (Non-Hazardous) Locations

CSA Standard C22.2, No. 40 Cutout, Junction,

and Pull Boxes

CSA Standard C22.2, No. 94-M91 Special Purpose

Enclosures

 

JIC

Joint Industry Counsel

7901 Westpark Drive, McLean, VA 22101

EMP-1 Electrical Standards for Mass Production Equipment

EGP-1 Electrical Standards for General Purpose

Machine Tools

 

IEC

International Electrotechnical Commission

3 Rue de Varemb, CH-1211

Geneva 20, Switzerland

IEC 529 Classification of Degrees of Protection

Provided by Enclosures

 

ANSI

American National Standards Institute

1430 Broadway

New York, NY 10018

ANSI Z55.1-1967 Gray Finishes for Industrial

Apparatus and Equipment

 

EEMAC

Electrical/Electronic Manufacturers Association of Canada

10 Carlson Court

Suite 500

Rexdale (Toronto), Ontario Canada M9W 6L2

 

TUV

TUV Rheinland

Glenview, IL

Newtown, CT

San Ramon, CA

 

VDE

Institute of German Electronics Engineers

Merianstrasse 28

D-6050 Offenbach, Germany

 

EIA

Electronic Industries Association

2001 Eye Street Northwest

Washington, DC 20006

EIA RS-310-D Racks, Panels, and Associated Equipment

 

NFPA

National Fire Protection Association

Batterymarch Park

Quincy, MA 02269

NFPA 70 National Electrical Code

 

More Info :

http://www.galco.com

What is IP69K?

The IP69K rating is for applications where high pressure and high temperature wash down is used to sanitize equipment.

The IP69K test specification was initially developed for road vehicles, especially those that need regular intensive cleaning (dump trucks, cement mixers, etc), but has been widely adopted in the Food & Beverage industries as a test of products to withstand sanitary washdown.

 

What does IP69K mean?

In the IEC 60529 rating system, IP6 refers to the product’s ability to resist ingress of dust. The 69K refers to the product’s ability to resist ingress of high temperature (Steam)/high pressure water.

How is the product tested?*

• Products rated to IP69K must be able to withstand high-pressure and steam cleaning.

• The test specifies a spray nozzle that is fed with 80 °C water at 80–100 bar (~1160-1450) and a flow rate of 14–16 L/min.

• The nozzle is held 10–15 cm from the tested device at angles of 0°, 30°, 60° and 90° for 30 seconds each.

• The test device sits on a turntable that rotates once every 12 seconds

Franchised Panel Builder Hand-Book (Gulf Countries)

Franchised Panel Builders Hand Book

 

Index

Chapter Content

PREFACE

2. TYPICAL ORGANIZATION & FACTORY LAYOUT

3. TENDERING

4. ORDER PROCESS, DESIGN & ENGINEERING

5. MATERIAL & PRODUCTION PLANNING

6. PRODUCTION

7. INSPECTION & QUALITY CONTROL

8. PACKING

9. SITE-TESTING & COMMISSIONING

10.USEFUL INFORMATION

 

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http://www.docstoc.com/docs/35171459/19765547-Franchised-Panel-Builder-Hand-Book

 

NEMA enclosure types

NEMA defines standards for various grades of electrical enclosures typically used in industrial applications. Each is rated to protect against designated environmental conditions. A typical NEMA enclosure might be rated to provide protection against environmental hazards such as water, dust, oil or coolant or atmospheres containing corrosive agents such as acetylene or gasoline. A full list of NEMA enclosure types is available from the NEMA website.

Below is a list of NEMA enclosure types; these types are further defined in NEMA ICS 6: Enclosures standard.

NEMA Type	Definition
1	General-purpose. Protects against dust, light, and indirect splashing but is not dust-tight; primarily prevents contact with live parts; used indoors and under normal atmospheric conditions.
2	Drip-tight. Similar to Type 1 but with addition of drip shields; used where condensation may be severe (as in cooling and laundry rooms).
3, 3S, 3X	Weather-resistant. Protects against weather hazards such as rain and sleet; used outdoors on ship docks, in construction work, and in tunnels and subways. 3X includes corrosions.
3R	Intended for outdoor use. Provides a degree of protection against falling rain and ice formation. Meets rod entry, rain, external icing, and rust-resistance design tests.
4 and 4X	Watertight (weatherproof). Must exclude at least 65 GPM of water from 1-in. nozzle delivered from a distance not less than 10 ft for 5 min. Used outdoors on ship docks, in dairies, and in breweries. The 4X model has corrosion resistance.
5	Dust-tight. Provided with gaskets or equivalent to exclude dust; used in steel mills and cement plants.
6 and 6P	Submersible. Design depends on specified conditions of pressure and time; submersible in water or oil; used in quarries, mines, and manholes.
7	Hazardous. For indoor use in Class I, Groups A, B, C, and D environments as defined in the NEC.
8	Hazardous. For indoor and outdoor use in locations classified as Class I, Groups A, B, C, and D as defined in the NEC.
9	Hazardous. For indoor and outdoor use in locations classified as Class II, Groups E, F, or G as defined in the NEC.
10	MSHA. Meets the requirements of the Mine Safety and Health Administration, 30 CFR Part 18 (1978).
11	General-purpose. Protects against the corrosive effects of liquids and gases. Meets drip and corrosion-resistance tests.
12 and 12K	General-purpose. Intended for indoor use, provides some protection against dust, falling dirt, and dripping noncorrosive liquids. Meets drip, dust, and rust resistance tests.
13	General-purpose. Primarily used to provide protection against dust, spraying of water and noncorrosive coolants. Meets oil exclusion and rust resistance design tests.

 

NEMA enclosure ratings are similar to IEC IP Codes and can offer the same protections, but cannot directly be mapped.

 

 

Electrical Panel Board Final Inspection and Testing

Final Inspection and Testing

 QCI Carry out ROUTINE TESTS as per IEC 60439-1 standards. The following minimum tests

must be performed:

 Visual inspection test – Checking of the complete switchboard in accordance with IEC

60439-1 standards and approved drawings. Checking of Integrity of Wiring, Tightness of all

joints, and Torque test on all bus connections, etc.

 Di-electric Test – Done using a MEGGER (verification of Insulation resistances between

phases, phase-neutral, phase-earth and neutral-earth). This test is also verified by a HIPOT

test using a 2.5kV test between phases for 1min.

 Mass Continuity Test – To check if there is proper earth continuity from end of the

switchboard to the other. This test can be checked

The Dielectric Withstand Voltage Test

Low Voltage Switchgear Arc Flash Solutions

IEC 61439 Short circuit test