What is IP69K?

The IP69K rating is for applications where high pressure and high temperature wash down is used to sanitize equipment.

The IP69K test specification was initially developed for road vehicles, especially those that need regular intensive cleaning (dump trucks, cement mixers, etc), but has been widely adopted in the Food & Beverage industries as a test of products to withstand sanitary washdown.

 

What does IP69K mean?

In the IEC 60529 rating system, IP6 refers to the product’s ability to resist ingress of dust. The 69K refers to the product’s ability to resist ingress of high temperature (Steam)/high pressure water.

How is the product tested?*

• Products rated to IP69K must be able to withstand high-pressure and steam cleaning.

• The test specifies a spray nozzle that is fed with 80 °C water at 80–100 bar (~1160-1450) and a flow rate of 14–16 L/min.

• The nozzle is held 10–15 cm from the tested device at angles of 0°, 30°, 60° and 90° for 30 seconds each.

• The test device sits on a turntable that rotates once every 12 seconds

Franchised Panel Builder Hand-Book (Gulf Countries)

Franchised Panel Builders Hand Book

 

Index

Chapter Content

PREFACE

2. TYPICAL ORGANIZATION & FACTORY LAYOUT

3. TENDERING

4. ORDER PROCESS, DESIGN & ENGINEERING

5. MATERIAL & PRODUCTION PLANNING

6. PRODUCTION

7. INSPECTION & QUALITY CONTROL

8. PACKING

9. SITE-TESTING & COMMISSIONING

10.USEFUL INFORMATION

 

DOWNLOAD :

http://www.docstoc.com/docs/35171459/19765547-Franchised-Panel-Builder-Hand-Book

 

NEMA enclosure types

NEMA defines standards for various grades of electrical enclosures typically used in industrial applications. Each is rated to protect against designated environmental conditions. A typical NEMA enclosure might be rated to provide protection against environmental hazards such as water, dust, oil or coolant or atmospheres containing corrosive agents such as acetylene or gasoline. A full list of NEMA enclosure types is available from the NEMA website.

Below is a list of NEMA enclosure types; these types are further defined in NEMA ICS 6: Enclosures standard.

NEMA Type	Definition
1	General-purpose. Protects against dust, light, and indirect splashing but is not dust-tight; primarily prevents contact with live parts; used indoors and under normal atmospheric conditions.
2	Drip-tight. Similar to Type 1 but with addition of drip shields; used where condensation may be severe (as in cooling and laundry rooms).
3, 3S, 3X	Weather-resistant. Protects against weather hazards such as rain and sleet; used outdoors on ship docks, in construction work, and in tunnels and subways. 3X includes corrosions.
3R	Intended for outdoor use. Provides a degree of protection against falling rain and ice formation. Meets rod entry, rain, external icing, and rust-resistance design tests.
4 and 4X	Watertight (weatherproof). Must exclude at least 65 GPM of water from 1-in. nozzle delivered from a distance not less than 10 ft for 5 min. Used outdoors on ship docks, in dairies, and in breweries. The 4X model has corrosion resistance.
5	Dust-tight. Provided with gaskets or equivalent to exclude dust; used in steel mills and cement plants.
6 and 6P	Submersible. Design depends on specified conditions of pressure and time; submersible in water or oil; used in quarries, mines, and manholes.
7	Hazardous. For indoor use in Class I, Groups A, B, C, and D environments as defined in the NEC.
8	Hazardous. For indoor and outdoor use in locations classified as Class I, Groups A, B, C, and D as defined in the NEC.
9	Hazardous. For indoor and outdoor use in locations classified as Class II, Groups E, F, or G as defined in the NEC.
10	MSHA. Meets the requirements of the Mine Safety and Health Administration, 30 CFR Part 18 (1978).
11	General-purpose. Protects against the corrosive effects of liquids and gases. Meets drip and corrosion-resistance tests.
12 and 12K	General-purpose. Intended for indoor use, provides some protection against dust, falling dirt, and dripping noncorrosive liquids. Meets drip, dust, and rust resistance tests.
13	General-purpose. Primarily used to provide protection against dust, spraying of water and noncorrosive coolants. Meets oil exclusion and rust resistance design tests.

 

NEMA enclosure ratings are similar to IEC IP Codes and can offer the same protections, but cannot directly be mapped.

 

 

Electrical Panel Board Final Inspection and Testing

Final Inspection and Testing

 QCI Carry out ROUTINE TESTS as per IEC 60439-1 standards. The following minimum tests

must be performed:

 Visual inspection test – Checking of the complete switchboard in accordance with IEC

60439-1 standards and approved drawings. Checking of Integrity of Wiring, Tightness of all

joints, and Torque test on all bus connections, etc.

 Di-electric Test – Done using a MEGGER (verification of Insulation resistances between

phases, phase-neutral, phase-earth and neutral-earth). This test is also verified by a HIPOT

test using a 2.5kV test between phases for 1min.

 Mass Continuity Test – To check if there is proper earth continuity from end of the

switchboard to the other. This test can be checked

The Dielectric Withstand Voltage Test

Low Voltage Switchgear Arc Flash Solutions

IEC 61439 Short circuit test

Low voltage panel board type testing

Seismic effects on enclosures

Seismic effects on enclosures

 

In areas where seismic activity is possible, enclosures have to withstand

more influences and material-stress than in zones with no or a minimum

seismic risk. During an earthquake, sensitive electric/electronic equipment

can be subjected to motions that can over-stress equipment framework,

whereas the amount of motions and resulting stress depends on several

factors, like:

• Structural characteristics of the building

• Framework in which the equipment is contained

• Severity of the earthquake

Therefore, it is important to use enclosures that have been tested for

specific seismic zones.

Seismic certification

If compliance with the UBC-Zone certification is required, the requirements

for conformity are stated in GR-63-CORE ‘NEBS Requirements: Physical

Protection (NEBS or Network Equipment-Building System). This standard

identifies the minimum generic compatibility criteria for telecommunications

equipment, especially for:

• Earthquake and Office Vibration (Zone requirements)

• Fire resistance

• Thermal robustness

• Transportation and Handling

• Acoustic Noise

• Airborne Contaminates

The testing criteria of the GR-63-CORE are as follows:

• Door does not open during test.

• Equipment still operable immediately before and after test.

• Enclosure must be base mountable.

• Enclosure is bolted down to concentrate slab.

To test for physical performance, the GR-63-CORE contains some different

physical performance criteria and certification levels, such as:

• R4-44: All equipment shall be constructed to sustain the waveform

testing without permanent structural or mechanical damage.

• R4-45: Maximum single amplitude deflection at top of enclosure

relative to the base does not exceed 75mm (3”).

• R4-46: System should have a natural mechanical frequency greater

than 2.0Hz as determined by swept sine survey.

 

RITTAL

Enclosure installation according to VDE 0660, Part 500

Residual-current device RCD

A residual-current device (RCD), or residual-current circuit breaker (RCCB) or residual twin-direct current couplet (R2D2), is an electrical wiring device that disconnects a circuit whenever it detects that the electric current is not balanced between the energized conductor and the return neutral conductor. Such an imbalance may indicate current leakage through the body of a person who is grounded and accidentally touching the energized part of the circuit. A lethal shock can result from these conditions. RCCBs are designed to disconnect quickly enough to prevent injury caused by such shocks. They are not intended to provide protection against overcurrent (overload) or short-circuit conditions.

Sizing of protective earthing conductor

Below is based on IEC 60364-5-54. This table provides two methods of determining the appropriate c.s.a. for both PE or PEN conductors.

 

 

	c.s.a. of phase conductors Sph (mm2)	Minimum c.s.a. of PE conductor (mm2)	Minimum c.s.a. of PEN conductor (mm2)
			Cu                       AI
Simplified method (1)	Sph≤ 16	Sph(2)	Sph(3)	Sph(3)
	16 < Sph ≤ 25	16	16
	25 < Sph ≤ 35			25
	35 < Sph ≤ 50	Sph/2	Sph/2
	Sph > 50			Sph/2
Adiabatic method	Any size	(3)  (4)

(1) Data valid if the prospective conductor is of the same material as the line conductor. Otherwise, a correction factor must be applied.
(2) When the PE conductor is separated from the circuit phase conductors, the following minimum values must be respected:

§  2.5 mm² if the PE is mechanically protected

§  4 mm² if the PE is not mechanically protected

(3) For mechanical reasons, a PEN conductor, shall have a cross-sectional area not less than 10 mm² in copper or 16 mm² in aluminium.
(4) Refer to table G53 for the application of this formula.

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